By AZoNano
Table of Contents
Introduction
Unique Features of Nanocopoeia’s ElectroNanospray™ Process
Technique by Which ENS Collects Dosage Form of
Nanoformulated Drug Compounds
The ElectroNanospray Process
Conclusion
About Nanocopoeia
Introduction
Nanoformulation
enables the sheathing of drug particles with polymeric surfactants,
which can then be layered onto a substrate for future delivery.
Annually as much as $40 billion is invested in drug discovery. However,
many of the resulting potential drugs display poor water solubility and
an inability to deliver therapeutic agents in vivo. It has been
estimated that just 40 to 50% of these chemical entities are water
soluble, causing inefficiency in the R&D process. Because of the
challenges of assessing efficacy in biological models for a poor
bio-available compound these compounds are shelved with no further
development activity even if they display promising therapeutic
activity in cell culture. This problem can be addressed by nanoformulation,
drastically enhancing bioavailability, water solubility, efficiency and
effectiveness.
Unique Features of Nanocopoeia’s ElectroNanospray™
Process
Other nanoformulation techniques use top-down,
multi-step methods like homogenization or wet milling to create
nanoparticles. The issue with these is that both need secondary
processing for creating a monodisperse range of particle size. The ElectroNanospray™
(ENS) process constantly creates bare or coated drug nanoparticles
i.e shell nanoparticles in a single bottom up processing step.
Furthermore ENS-produced drug formulations can produce coated
nanoparticles in a single processing step.
Technique by Which ENS Collects Dosage Form of
Nanoformulated Drug Compounds
Multiple techniques have been optimized by Nanocopoeia
to accomplish this. One technique involves spraying the nanoparticles
directly into a liquid. Another involves collecting them in a dry form
on a substrate for suspending again in a liquid at a later point of
time. A dry, convenient shelf-stable format ideal for sterile delivery
into biological models is obtained by the second method. It has also
resulted in considerably improved drug solubility or
nano-suspendability.
The ElectroNanospray Process
The above approach has been used to improve solubility for three
poorly water-soluble drugs:
- griseofulvin, an antifungal
- nifedipine, a calcium-channel blocker
- carbamazepine, an anticonvulsant.
All three are drugs that have been well-established in clinical
practice, but have very low to non-detectible solubility in water,
making them ideal model compounds for development using the ENS
process.
The process is detailed below:
- With the help of the coaxial spray nozzle, a solution of each
drug in the relevant solvent system (e.g. alcohol, acetone,
tetrahydrofuran) was co-sprayed with solvent and various surfactant
materials, including those listed above. The substrate was a thin film
of polyvinyl alcohol or stainless steel.
- The drug compound input for the ENS
process is dissolved into a solvent system, which is compatible with
the drug material. This solvent can be a conventional solvent that
would not be acceptable or usable in a biological system since the
solvent flashes off as a result of the production process, leaving
nanoparticles with no solvent component.
- When the material stream disintegrates into nanoparticles by
applying an electric current, each discrete particle has an enormous
surface-area-to-volume characteristic. Due to this surface area, rapid
solvent evaporation occurs, enabling the drug and surfactant materials
to be deposited in dry form onto the substrate.
- Concentration of drug in phosphate-buffered saline was determined
in three ways: In the "neat" suspension made when the dry film was
placed into buffer, a filtrate of this material was passed through a 1 mm pore size (1,000 nm) nylon filter, and a
filtrate of this material was passed through a 0.2 mm
(200 nm) nylon filter typically used for performing sterile filtration
of culture medium.
- Evaluation using two different measurement systems of spray
stream and in liquid yielded particle sizes of approximately 60 nm.
Figure 8 shows the improvement in solubility i.e suspendability over
the raw drug powder.
Conclusion
This approach has proven to be robust, with similar results obtained
for other single and combination surfactant systems. The dissolvable
film substrate is convenient, but not essential to obtain the
improvements. A specific benefit of the ElectroNanospray process is the
ability to work with very small quantities of expensive research-grade
materials that the compounding pharmacists can make of these materials.
About Nanocopoeia
Built on a foundation of revolutionary intellectual property, Nanocopoeia
has grown into a major nanotechnology player in just 10 years. With
beginnings at the University of Minnesota dating back to 2001, the
company formally began operations in late 2003 after obtaining
worldwide exclusive rights to the patent portfolio developed by Drs.
David Pui and Da-Ren Chen. The core patents obtained from the
University of Minnesota cover the use of ElectroNanospray™ to create
nanoparticles out of virtually any material that can be put into
solution or suspension. That patent estate has undergone continual
updating and enhancing to broaden Nanocopoeia's
claims both through the University and by the company during its
operation.

This information has been sourced, reviewed and
adapted from materials provided by Nanocopoeia.
For more information on this source, please visit Nanocopoeia.