Catalyx
Nanotech, Inc., has begun manufacturing Platelet Graphite
Nanofibers (PGNF) at a fraction of competitors' costs on a small
commercial scale, with current production capacity at 250-500 Kg per
year. Its production facility in Burnaby, BC, Canada, is currently
producing 300 kg per year of each nanomaterial. Due to demand, Catalyx
Nano is constructing a 35 ton/year capacity nanomaterials
plant in Anaheim, California, which is scheduled for completion in late
2008. The company also plans to produce nano powders of polymers,
ceramics and precious/transition metal catalysts in powder and
alcohol/aqueous suspensions.
Catalyx Nano is producing high-purity, high-performance PGNF
at prices comparable to high-grade graphite -- with pricing
approximately 50-80% less than competing nanomaterials, while
delivering consistent, superior quality product that exponentially
out-performs high-grade graphite.
"The major hurdle in the large scale deployment of
nanomaterials has been the cost," said Juzer Jangbarwala, Catalyx
Nanotech Founder and CEO. "We believe we have eliminated this
hurdle by using low cost feedstock and obtaining virtually 100% yields
of high purity materials in a single step. By making our
carbon and graphite nanomaterials available at prices comparable to
high quality graphite we enable customers to make higher quality, more
affordable products."
Catalyx Nano is able to achieve low cost production by
utilizing key manufacturing patents licensed from Catalytic Materials,
LLC (CML) for the simplified cracking of methane to elemental carbon
and hydrogen with no byproducts. Two key patents focus on use of a
unique bi-metallic catalyst to crack the methane to produce soot free,
100% pure, structured platelet carbon nanofibers that have been proven
to give exceptional performance as catalyst supports, electrodes for Li
ion batteries, wastewater treatment media and gas separation media.
Catalyx Nano intends to install manufacturing plants at
landfills to convert the produced methane gas into two useful
materials: elemental carbon, which will be transformed into
nanomaterials, and hydrogen, a valuable fuel source. Catalyx Nano will
be creating a three-pronged decrease in greenhouse gases by eliminating
the greenhouse gases resulting from
- landfills burning off their methane and
- those typically generated during hydrogen production, as
well as
- the reduction in greenhouse gases realized when hydrogen
replaces other hydrocarbons as a fuel source.
"A myriad of environmentally friendly applications for PGNF
have not previously been economically viable due to their high cost,"
said Juzer Jangbarwala, CEO of Catalyx Nano. "Our unique
production technology enables us to create a cost-effective
commoditized carbon nanofibers that may help advance numerous green
technologies, such as Li ion batteries and certain types of wastewater
treatment and gas separation, by making them economically viable.
Catalyx Nano's PGNF have been proven to be excellent
nanoparticle fillers for strength, electrical conductivity and catalyst
supports. The PGNF product can be pre-treated, pre-conditioned or
loaded with catalysts for customers.
To assist in the exploration of nanomaterials applications,
Catalyx Nano provides applications test services for its clients under
confidentiality agreements in its applications lab at its Burnaby, BC,
Canada location.