The researchers at the INM are now presenting a novel process that allows microscopic and macroscopic conductor tracks to be produced in one step.
When users operate their smartphones, tablets and so on, they do not give a second thought to the complicated electronics that make them work. All that concerns them is that they can happily swipe and tap away. To make the touchscreens work, they are provided on their surface with microscopically small electrical conductor tracks, which detect the position when touched with a finger. At the peripheries of the devices, these microscopic tracks merge into larger conductor tracks. Until now, several production stages have been needed to create them. The researchers at the INM – Leibniz-Institute for New Materials are now presenting a novel process that allows microscopic and macroscopic conductor tracks to be produced in one step.
The researchers from the INM will be presenting their results at the International Nanotechnology Exhibition and Conference nano tech 2015, Tokyo, Japan.
The developers are basing the novel process on photometallization: under exposure to UV light, and acting in conjunction with a photoactive layer, colourless silver compounds turn into electrically conductive silver. The silver compound can be applied in the form of tracks or other structures to plastic films or glass by various methods. Tracks of various sizes, down to the smallest size of a 1000th of a millimetre, can be created in this way. The corresponding conductor tracks are then produced by exposure to UV light.
The foils or glass are first coated with a photoactive layer of metal oxide nanoparticles. “We then apply the colourless, UV-stable silver compound”, says Peter William de Oliveira, Head of the Optical Materials Program Division. The exposure of this series of layers has the effect that the silver compound on the photoactive layer decomposes and the silver ions are reduced to metallic, electrically conductive silver. This process is said to have several advantages: it is claimed to be quick, flexible, variable in scale, low in cost and environmentally friendly. And there is no need for any further post-treatment process steps.
This basic principle allows researchers at the INM to very individually apply conductor strips of different sizes to substrates such as glass or plastic. “There are three different options that we can use as required. “Writing” using a UV laser is particularly good for the first customized production and testing of a new conductor strip design, but this method is too time-consuming for mass production”, explains physicist de Oliveira.
Photomasks that are only UV-permeable at the desired positions can also be used for structuring. “The production of these masks is quite costly and has a high environmental impact. For a “semi-continuous process” they are particularly suitable for solid substrates such as glass”, says the materials expert, but they were not suitable for a potential roll-to-roll process because they are mainly composed of quartz glass and are not flexible.
The researchers are currently focusing their efforts on a third method using so-called transparent stamps. “These stamps mechanically displace the silver complex, and where there is no silver there is also no conductor strip”, in de Oliveira’s opinion. “So we can form structures measuring just a few micrometers. Since the stamps are made of a flexible polymer, we have here the possibility of arranging them on a roll. Because they are transparent, we are working on incorporating the UV source in the roll, so the first steps would be done for a roll-to-roll process”, the Head of the Program Division sums up. This has enabled conductor strip structures of different sizes to be produced on substrates such as polyethylene or polycarbonate film on a large scale.
From January 28 to 30, the researchers of the INM present this and further results at the German Pavilion, Booth 5J-21. At the German Pavilion, the Association of German Engineers (VDI) will concentrate the expertise of all German exhibitors at the nano tech. The German Pavilion is supported by the Federal Ministry for Economic Affairs and Energy (BMWi).
An oral presentation on „Materials and Processing for functionalized Surfaces“. will take place at the Main Theater, Hall 5, on January 29, German Day.
INM conducts research and development to create new materials – for today, tomorrow and beyond. Chemists, physicists, biologists, materials scientists and engineers team up to focus on these essential questions: Which material properties are new, how can they be investigated and how can they be tailored for industrial applications in the future? Four research thrusts determine the current developments at INM: New materials for energy application, new concepts for medical surfaces, new surface materials for tribological applications and nano safety and nano bio. Research at INM is performed in three fields: Nanocomposite Technology, Interface Materials, and Bio Interfaces.
INM – Leibniz Institute for New Materials, situated in Saarbruecken, is an internationally leading centre for materials research. It is an institute of the Leibniz Association and has about 195 employees.